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Industrial Spray booth

  • Standard spray booth
  • Industrial spray booth
  • Industrial preparation area
  • Mixing room

Standard spray booth

Standard size spray booths for every type of applications with the possibility to select between down draft or semi down draft air flow

L=6 -7 -8-9 m

W= 4 – 4.5 m

H= 2.8 – 3.4 m

Turbofan for industrial application coupled to motor without driving elements

Advantages:

  • High efficiency with consequent energy savings
  • High reliability due to absence of driving elements (belts and pulleys etc)
  • No maintenance
  • Constant air volume for the entire life

of the filters

  • Long filter duration since the fan can maintain a high air volume even with clogged filters
  • Low noise due to particular and exclusive design of the fan

Exclusive warm air recirculation system in the spray booth during the bake cycle.

Advantages:

  • Bake cycle with 100% OF THE AIR VOLUME in the spray booth
  • UNIFORM TEMPERATURE DISTRIBUTION
  • High energy saving due to the RECOVERY OF ALMOST ALL THE HEAT necessary for the baking cycle
  • Increased productivity of the spray booth since THE PRESET BAKING TEMPERATURE IS QUICKLY REACHED “AIR BLUE 2.0” direct-fired burner Natural gas or LPG burner designed and produced by USI ITALIA certified in compliance with EN 746-1 and EN746-2 standards.

Advantages:

  • 97% fuel efficiency
  • Lower fuel consumption (up to 30% less than traditional indirect gas fired heat exchangers)
  • Set temperature is quickly reached
  • Greater stability of set temperature
  • Reduced paint/bake cycle time (up to 35% less)
  • Increased productivity (up to 55% more)

Industrial Spray booth

Custom spray booths for accommodate TRUCKS, TRAINS, UNDERGROUND CARRIAGES, CIVIL or MILITARY AEROPLANES, SHIPS and even WIND TURBINES.

Lifts with platform allowing the operator to move vertically and horizontally along the entire length of the vehicle being painted are available on request.

Solutions with down draft or semi down draft air flow

Turbofan for industrial application coupled to motor without driving elements

Advantages:

  • High efficiency with consequent energy savings
  • High reliability due to absence of driving elements (belts and pulleys etc)
  • No maintenance
  • Constant air volume for the entire life of the filters
  • Long filter duration since the fan can maintain a high air volume even with clogged filters
  • Low noise due to particular and exclusive design of the fan

Exclusive warm air recirculation system in the spray booth during the bake cycle.

Advantages:

  • Bake cycle with 100% OF THE AIR VOLUME in the spray booth
  • UNIFORM TEMPERATURE DISTRIBUTION
  • High energy saving due to the RECOVERY OF ALMOST ALL THE HEAT necessary for the baking cycle
  • Increased productivity of the spray booth since THE PRESET BAKING TEMPERATURE IS QUICKLY REACHED “AIR BLUE 2.0” direct-fired burner Natural gas or LPG burner designed and produced by USI ITALIA certified in compliance with EN 746-1 and EN746-2 standards.

Advantages:

  • 97% fuel efficiency
  • Lower fuel consumption (up to 30% less than traditional indirect gas fired heat exchangers)
  • Set temperature is quickly reached
  • Greater stability of set temperature
  • Reduced paint/bake cycle time (up to 35% less)
  • Increased productivity (up to 55% more)

Industrial preparation area

Custom made industrial preparation areas for sanding process and spot repair Solutions with down draft or semi down draft air flow Turbofan for industrial application coupled to motor without driving elements

Advantages:

  • High efficiency with consequent energy savings
  • High reliability due to absence of driving elements (belts and pulleys etc)
  • No maintenance
  • Constant air volume for the entire life of the filters
  • Long filter duration since the fan can maintain a high air volume even with clogged filters
  • Low noise due to particular and exclusive design of the fan

Mixing room

Our mixing rooms have been designed to provide a bright, clean and well-ventilated area for mixing paints. Stand and custom sizes available

TURBOTECNICA

  • Manual Blast Rooms
  • Overhead Conveyor Blast Machines
  • Tumble Belt Blast Machines
  • Rotary Table Blast Machines
  • Belt Conveyor Blast Machines
  • Roller Conveyor Blast Machines

Manual Blast Rooms

Bespoke solution with a full complement of protective accessories to ensure the utmost operator safety inside the system.  We provide a suitable bespoke service, helping you sort through all the options to capitalize on any existing facilities and decide on specifications in terms of the professional sandblasting system’s dimensions and features.

Overhead Conveyor Blast Machines

  • Prices depend on the customer’s solution and business type.
  • Contact us for a consultation with an engineer.

Tumble Belt Blast Machines

  • Prices depend on the customer’s solution and business type.
  • Contact us for a consultation with an engineer.

Rotary Table Blast Machines

  • Prices depend on the customer’s solution and business type.
  • Contact us for a consultation with an engineer.

Belt Conveyor Blast Machines

  • Prices depend on the customer’s solution and business type.
  • Contact us for a consultation with an engineer.

Roller Conveyor Blast Machines 

Our roller conveyor blast machines are designed as an optimal processing solution for sheet metal, sections, tubes and structural framing, with residue from the shot’s abrasive action handled via a blowing and brushing system that ensures every last trace is removed.With advice from our designers, you can decide to add a roller conveyor shot blasting system to your automatic treatment lines, including preheating, painting/coating and feed and transfer equipment.

  • Prices depend on the customer’s solution and business type.
  • Contact us for a consultation with an engineer.

Shot blasting and shot peening machines with compressed air system

Aesthetic finishes, deburring, preparation for coatings, removal of paints or oxidation, improvement of rough surfaces and much more: our machines are designed to achieve high-quality surface treatments and to completely satisfy your specific needs.Our manual line machines offer optimal performance and are targeted for the different processing needs and characteristics of your business.

Shot blasting and shot peening machines with compressed air system

Designed for automatic sandblasting and shot-peening treatment. Some models are suitable for bulk processing of small components, using a tumbler or rotating belt automation.For parts requiring individual surface treatment, we offer satellite systems that guarantee the highest levels of productivity and process repeatability.These satellite systems are also equipped with PLC interfaces for the management of work instructions and maintenance, and linear axes or robots for handling the guns.Each of our models is equipped with efficient grit recovery systems and filters to manage dust output.

3D printing line

Due to the inherent limitations in the current additive processes, the products obtained have a surface quality and roughness values that may be unacceptable for most applications.Our new line of 3D-Printing Line products offers manual and automatic post-processing solutions and is custom-designed for cleaning, finishing and roughness reduction of components produced with all additive manufacturing technologies (SLS, MJF, SLM, EBM, FDM and Binder Jetting).

Shot-peening Line

Shot peening  is designed to improve the fatigue strength of cemented, nitrided and reclaimed parts. The treatment can reach a considerable depth and is often used to slow or eliminate breakage associated with stress corrosion, fretting and pitting, and to reduce the negative effects associated with the decarburisation of surfaces. In the aviation sector, it is also used before applying galvanic coating to eliminate the embrittlement caused by application of the coating layer.

Our systems are designed with the most advanced technology to completely satisfy the specific requirements of this particular treatment, characterized by numerous specifications and extreme application complexity.

Our machines are designed to give every single piece the same treatment through rigorous control of all process characteristics, including working pressure, hot-spot location, blasting angle, shot size, shape and flow, and the speed of shifting and rotation of the various drives. Our solutions are certified under NADCAP specifications and are compatible with typical guidelines of industry certifications.

Automatic painting line and surface treatment solutions

Prism’s advanced multistage pre treatment systems are perfectly suited for both batch and continuous operation. These perform a through cleaning of all metal parts to be processed, and provide superior corrosion protection. Reducing effluent load uses cascaded ranges for water conservation, there.

Clean bath and bath life is achieved by incorporating continuous oil separation and phosphate sludge separation system. Flexible nozzles ensure easy adjustment of spray direction and air pocket direction. Quick release pipe coupling and nozzles aid easy maintenance. Advanced F.R.P/S.S. systems are compatible with all solutions and therefore off high chemical resistance and prevention of mechanical damages, CHROME Free post pretreatment (de-ionized water rinse) facilitates better sealing.Water treatment plants are effectively employed to treat the effluent and they conform to local statuary requirements. 

The advance of technology from Prism we can provide also the solution for power spray booths & recovery systems, shower water booth, PTFE non stick coating plants, E-coat lines, enamel coating lines. 

Electrical Arc Metallization Equipment

The galvanizing spray process consist to spray molten zinc, finely pulverized, on the surface to be protected properly prepared with a suitable blasting to white metal (the degree SA3 SA 2,5 ). The spraying of zinc is performed with guns having a device for melting and pulverization and another device to feed the zinc. The merger is ensured by an electric arc.

The fluid spray is generally dry air and oil free, at a pressure of 0,27+0,54 MPa.The Zinc is used in the form of wire, of diameter between 1,5 and 2,5 mm.
The excellence of the zinc is to form a dense and adherent film that has a very low corrosion rate (the 10 a 100 times less than the basic iron). Zinc is anodic to iron or steel base and sacrifice itself to protect them from rust when the surface is damaged.

The spraying should be performed immediately after the blasting of the surface so that the same is still perfectly clean, dry and non-oxidized, in order to ensure the electrical contact zinc / iron, and then the anodic protection of the zinc. The duration of the coating depends on the thickness and the aggressiveness of the environment. Zinc ensures an effective corrosion in all environments in which the pH is between 6 and 12,5. The coatings obtained by spraying the electric arc differ from hot-dip galvanizing because they are more porous and composed of pure zinc. The porous coating accepts the sealants that penetrate into the pores and reduce the dissolution of the zinc.

Dust extraction system

  • ST1-P
  • ST1-C
  • ST2-C
  • M1-COMBI

ST1-P

ST1-P

Industrial dust extraction system equipped with wheels for one operator.Solid and compact shape, manual suction control.Electric and pneumatic automatisms.Quiet, transportable, 1 motor, professional.

  • Voltage : 230V 50Hz
  • Control voltage : 12 Volt
  • Suction volume : 150 m³/h
  • Suction vacuum : 210 mbar
  • Supply Air Pressure : Max 8 bar
  • Vacuum turbine : 1,3 kW
  • Noise : 67 dBa
  • Sizes : 450 x 450 x 800mm

ST1-C

ST1-C

Industrial dust extraction system on wheels with  24V  AC controls CEE standards. single-phase high-performance motors for 2 operators Robust and compact form, manual adjustment of the aspiration.Automatic and pneumatic electrical controls .Automatic and manual filter cleaning. Silent, Transportable, 2 motors, Complete; ST2-C.

  • Supply voltage : 230 V 50/60Hz
  • Control voltage : 12 Volt
  • Suction Volume : 300 m³/h
  • Suction vacuum : 210 mbar
  • Supply air pressure : Max 8 bar
  • Suction Turbine : 1,3 + 1,3 kW
  • Noise : 67 dBa
  • Dimensioni : 450 x 450 x 800mm

ST2-C

ST2-C

Suction bench with double suction INVERTER regulation + Aspirator with sanding dust with tube and orbital rotation for particular manual works.Vertical filter cartridges, dust recovery in the pocket removable with manual opening.

MANUAL START

  • Supply volage : 380 V  50/60Hz(3P+T)
  • Control voltage : 12 Volt
  • Suction volume : 150 m³/h
  • Suction turbine : 1,3kW
  • Dimensions : 2000 X 1000 X 900mm
  • Optional : wheels, external exhaust, motor ATEX

M1-COMBI

M1-COMBI

M1-COMBI

ELECTRIC TUGS

  • SM100 TOW
  • SM100
  • SM100+
  • MT200
  • MT300+
  • MT400+
  • MT600+
  • MT800+
  • MT1000+
  • MT1200+
  • MT1500+
  • MT2000+
  • PS3000+
  • AT200 TOW
  • AT300 TOW
  • AT600 TOW
  • AT800 TOW
  • AT1000 TOW
  • AT1200 TOW
  • MP400
  • ATP400
  • ATT400+
  • TMS1100+
  • TMS2000+
  • Stainless steel electric tow tractor, designed according to customer requirements.

SM100 TOW

SM100 TOW

SM100 TOW

The SM100 TOW utilises its two drive motors to generate the traction required to move loads up to 500 kg.   As the SM100 TOW is a self-weighted unit, it is the ideal electric tow for applications where weight transfer is not possible and with the addition of anti-slip, puncture-proof tyres and supporting castors, operator safety is maintained at all times.

The interchangeable battery provides 24/7 operation and is perfectly suited for loads fitted with a draw bar or towing eye.

The SM100 TOW is a versatile and compact electric tug, which can be fully customised and built to perform at its best in your workplace environment. Various couplings, additional safety features and machine options are available.

To see how the SM100 TOW can help you improve your safety and efficiency, book a free on-site demonstration

Key Features

  • Pull any load safely up to 500 kg
  • Interchangeable battery for 24/7 operation
  • Safely connect loads with draw bar or tow eye
  • Throttle release automatic braking system
  • Internal weight packs for added stability
  • Support castors for operator safety
  • Variable speed controls
  • Fully customisable and bespoke couplings

SM100

SM100

The  SM100 is a battery powered tug that generates traction through a leveraged weight transfer system. This allows a single operator to easily and safely move loads weighing up to 1,000 kg.

A simple lever system ensures a secure coupling to the load making the SM100 a safer alternative to manual handling of heavy wheeled loads. The addition of anti-slip, puncture-proof tyres and supporting castors, operator safety is maintained at all times, even on slopes or in congested areas.

The SM100 compact electric tug can be fully customised and built to perform at its best in your workplace environment, with various couplings, additional safety features and machine options available.

To see how the SM100 can help improve your safety and efficiency, book a free on-site demonstration

Key Features

  • Push and Pull any load safely up to 1,000 kg
  • Interchangeable battery for 24/7 operation
  • Throttle release automatic braking system
  • Leveraged weight transfer system
  • Simple lever coupling system
  • Variable speed control
  • Fully customisable and bespoke couplings

SM100+

SM100+

The SM100+ is simple and easy to use, with single trigger operation allowing for full control whilst maintaining operator safety.

The variable speed button allows for the efficient movement of parts, stock or containers through various environments.

The safe and secure hydraulic coupling creates an unbreakable connection between the electric tug and attached load, giving total peace-of-mind and complete control. The SM100+ can even operate on slopes and uneven ground with the added benefit of reducing the need for manual handling.

TheSM100+ compact electric tug can be fully customised and built to perform at its best in your workplace environment, with various couplings, additional safety features and machine options available.

To see how the SM100+ can help improve your safety and efficiency, why not get in touch for more information or for a free quotation.

Key Features

  • Push and Pull any load safely up to 1,200 kg
  • Interchangeable battery for 24/7 operation
  • Safe & secure hydraulic coupling
  • Throttle release automatic braking system
  • Anti-slip and puncture-proof tyres
  • Simple operation with no licence requirement
  • Fully customisable and bespoke couplings
  • Available in Stainless Steel

Remark : SmartMover is also available in 316 grade stainless steel as the SM100+ SS. This is often used by food processing and pharmaceutical companies to remove the risk of injury caused by manual handling of heavy loads

MT200

MT200

The MT200 is the smallest electric tug in the MT range and is designed to move loads weighing up to 2,000 kg.

The internal weight packs provide maximum traction, allowing the high powered AC motor to work at maximum efficiency. Coupled with the variable speed button, the MT200 is the perfect electric tug for moving parts, stock or containers through various environments.

The automatic tiller cut off, self-adjusting castors and additional anchor points all maximises operator safety and the interchangeable battery ensures the machine is available for use 24/7.

To see how the MT200 can help improve your safety and efficiency, why not get in touch for more information or for a free quotation

Key Features

  • Push and Pull any load safely up to 2,000 kg
  • Interchangeable battery for 24/7 operation
  • Tiller arm release automatic braking system
  • Anti-crush button for operator safety
  • Internal weight packs for added stability
  • Variable speed controls
  • Fully customisable and bespoke couplings

MT300+

MT300+

The MT300+ utilises the use of a hydraulic weight transfer system to provide even weight distribution of heavy loads.

A quick release pin or combi-lock, coupled with the hydraulic lifting mast, allows the MT300+ to part-lift the attached load safely. This creates the traction needed to move loads of up to 3,000 kg.

The addition of a variable speed control, self-adjusting castor guard and an automatic tiller release braking system keep the operator safe at all times.

To see how the MT300+ can help improve your safety and efficiency, why not get in touch for more information or for a free quotation

Key Features

  • Push and Pull any load safely up to 3,000 kg
  • Interchangeable battery for 24/7 operation
  • Tiller arm release automatic braking system
  • Variable speed controls
  • Hydraulic Weight Transfer for even weight distribution
  • Self-adjusting castor guard
  • Fully customisable and bespoke couplings

MT400+

MT400+

The MT400+ is a single person operated, simple and easy electric tug which can be used across various applications.

A quick release pin or combi-lock, coupled with the hydraulic lifting mast and hydraulic weight transfer system, allows the MT400+ to lift attached loads of up to 4,000 kg safely.

The automatic tiller cut off, self-adjusting castors and additional anchor points all maximises operator safety and the interchangeable battery ensures the machine is available for use 24/7.

When moving large or oversized loads with the MT400+, the wireless control handset allows a single operator to maintain full visibility of the surrounding environment, ensuring obstructions or hazards are easily avoided.

To see how the MT400+ can help improve your safety and efficiency, why not get in touch for more information or for a free quotation.

Key Features

  • Push and Pull any load safely up to 4,000 kg
  • Interchangeable battery for 24/7 operation
  • Hydraulic Weight Transfer for even weight distribution
  • Variable speed controls
  • Tiller arm release automatic braking system
  • Fully customisable and bespoke couplings
  • Available in Stainless Steel

MT600+

MT600+

The MT600+ is a versatile electric tug, which utilises a hydraulic weight transfer system to provide even weight distribution and maximise safety when moving heavy loads.

A quick release pin or combi-lock, coupled with the hydraulic lifting mast allows the MT600+ to lift attached loads of up to 6,000 kg safely.

The optional wireless control handset for the MT600+ allows a single operator to maintain full visibility at all times, ensuring obstructions or hazards are easily avoided.

The automatic tiller cut off, self-adjusting castors and additional anchor points all maximises operator safety and the interchangeable battery ensures the machine is available for use 24/7.

To see how the MT600+ can help improve your safety and efficiency, why not get in touch for more information or for a free quotation.

Key Features

  • Push and Pull any load safely up to 6,000 kg
  • Interchangeable battery for 24/7 operation
  • Wireless control handset
  • Variable speed controls
  • Tiller arm release automatic braking system
  • Battery protection system
  • Fully customisable and bespoke couplings

MT800+

MT800+

The MT800+ is designed to allow a single pedestrian operator to easily push, pull and steer wheeled loads weighing up to a maximum of 8,000 kg. As part of the MT range, the MT800+ features a Finite Element Analysis (FEA) tested steel chassis and a durable planetary gear box. All couplings are made from zinc coated steel for strength and the industrial drive wheel is long-lasting and provides the perfect amount of traction.

  • Battery monitoring system
  • FEA tested steel chassis
  • Dual secured mast
  • AC drive motor
  • Self-adjusting castor guard Hydraulic weight transfer

MT1000+

MT1000+

The MT1000+ is designed to allow a single pedestrian operator to easily push, pull and steer wheeled loads weighing up to a maximum of 10,000 kg. As part of the MT range, the MT1000+ features a mast secured at either end for strength and an automatic braking system that brings the tug and load to a stop if the controls are released. The tug uses hydraulic weight transfer for traction and the AC drive motor provides all the power it needs.

  • Battery monitoring system
  • FEA tested steel chassis
  • Dual secured mast
  • AC drive motor
  • Self-adjusting castor guard
  • Hydraulic weight transfer

MT1200+

MT1200+

The MT1200+ is designed to allow a single pedestrian operator to easily push, pull and steer wheeled loads weighing up to a maximum of 12,000 kg. As part of the MT range, the MT1200+ features the ability to steer through a full 180° and hydraulics that help create an incredible amount of traction. The tugs’s dual secured mast remains solid even under maximum load and a planetary gear box adds further durability.

  • Battery monitoring system
  • FEA tested steel chassis
  • Dual secured mast
  • AC drive motor
  • Self-adjusting castor guard
  • Hydraulic weight transfer

MT1500+

MT1500+

The MT1500+ is designed to allow a single pedestrian operator to easily push, pull and steer wheeled loads weighing up to a maximum of 15,000 kg. As part of the MT range, the tug features a safe maintenance-free battery that can be upgraded to become interchangeable and a display screen that shows remaining charge. The tug’s steel chassis is FEA tested to ensure there are no weaknesses and loads are manoeuvrable through 180°.

  • Battery monitoring system
  • FEA tested steel chassis
  • Dual secured mast
  • AC drive motor
  • Self-adjusting castor guard Hydraulic weight transfer

MT2000+

MT2000+

The MT2000+ is designed to allow a single pedestrian operator to easily push, pull and steer wheeled loads weighing up to a maximum of 20,000 kg. As part of the MT range, the tug features a castor guard that self-levels to prevent foot trap risks as the back of the tug raises under load. An automatic braking system is a safety feature that stops machine and load if the operator releases the controls or as the tiller arm returns to vertical.

  • Battery monitoring system
  • FEA tested steel chassis
  • Dual secured mast
  • AC drive motor
  • Self-adjusting castor guard
  • Hydraulic weight transfer

PS3000+

PS3000+

The most powerful pedestrian electric tug offered by MasterMover is the PS3000+ which is capable of moving loads on castors up to 30,000 kg. A single operator can drive using a wireless transmitter to push, pull and manoeuvre loads aided by power steering, the only tug to boast this feature. A robust hydraulic mast and a smart coupling system provide maximum traction to the industrial drive wheel whilst the drive motor and side loading industrial capacity battery supply the power to move.

  • Complete wireless control
  • Hydraulic weight transfer
  • Interchangeable batteries
  • Up to 30,000kg load capacity
  • Self adjusting hydraulics
  • FEA tested steel chassis

AT200 TOW

AT200 TOW

The New AT200 TOW is simple and easy to use offering towing capabilities of up to 2,000 kg. A single operator can safely manoeuvre and connect securely to any load in seconds without the need for an operator license.

Ergonomically designed, the AT200 TOW improves both safety and efficiency across a number of working environments and terrains.

With the addition of anti-slip, puncture-proof tyres and automatic tiller cut off, the AT200 TOW maximises operator safety at all times and the interchangeable battery ensures the machine is available for use 24/7.

The AT200’s optional switchable steering mode allows a single operator to change from a fixed steering position; which can be used for manoeuvring larger, heavier loads, to direct steering, giving full control and manoeuvrability via the tiller arm to move connected loads through space restricted areas.

Attaching to any load up to 2,000 kg with a draw bar, towing eye or ball hitch fitting is easy thanks to the AT200 TOW’s coupling crawl function. This allows the operator to move the machine slowly and connect simultaneously.

To see how the new and improved AT200 TOW can help improve your safety and efficiency, why not get in touch for more information or for a quotation.

 

Key Features

  • Pull any load safely up to 2,000 kg
  • Interchangeable battery for 24/7 operation
  • Tiller arm release automatic braking system
  • Anti-crush button for operator safety
  • Switchable steering mode
  • Variable speed controls
  • Fully customisable and bespoke couplings

AT300 TOW

AT300 TOW

The New AT300 TOW is simple and easy to use offering towing capabilities of up to 3,000 kg. A single operator can safely manoeuvre and connect securely to any load in seconds without the need for an operator license.

Ergonomically designed, the AT300 TOW improves both safety and efficiency across a number of working environments and terrains.

With the addition of anti-slip, puncture-proof tyres and automatic tiller cut off, the AT300 TOW maximises operator safety at all times and the interchangeable battery ensures the machine is available for use 24/7.

The AT300’s optional switchable steering mode allows a single operator to change from a fixed steering position; which can be used for manoeuvring larger, heavier loads, to direct steering, giving full control and manoeuvrability via the tiller arm to move connected loads through space restricted areas.

Attaching to any load up to 3,000 kg with a draw bar, towing eye or ball hitch fitting is easy thanks to the AT300 TOW’s coupling crawl function. This allows the operator to move the machine slowly and connect simultaneously.

To see how the new and improved AT300 TOW can help improve your safety and efficiency, why not get in touch for more information or for a quotation.

Key Features

  • Pull any load safely up to 3,000 kg
  • Interchangeable battery for 24/7 operation
  • Attach loads with a draw bar, towing eye or ball hitch
  • Tiller arm release automatic braking system
  • Switchable steering mode
  • Variable speed control
  • Fully customisable and bespoke couplings

AT600 TOW

AT600 TOW

The All-Terrain AT600 TOW is a self-weighted unit and is the ideal electric tow for applications where weight transfer is not possible.

Attaching to any load up to 6,000 kg with a draw bar, towing eye or ball hitch fitting is easy thanks to the AT600 TOW’s coupling crawl function.

Controlled start acceleration gets the load moving safely and power steering provides effortless manoeuvrability, even on slopes and uneven surfaces.

With the addition of anti-slip, puncture-proof tires and automatic tiller cut off, the AT600 TOW maximises operator safety at all times and the interchangeable battery ensures the machine is available for use 24/7.

To see how the AT600 TOW can help improve your safety and efficiency, why not get in touch for more information or for a free quotation.

Key Features

  • Pull any load safely up to 6,000 kg
  • Interchangeable battery for 24/7 operation
  • Attach loads with a draw bar, towing eye or ball hitch
  • Tiller arm release automatic braking system
  • Internal weight packs for added stability
  • Variable speed control
  • Fully customisable and bespoke couplings

AT800 TOW

AT800 TOW

The All-Terrain AT800 TOW electric tug is perfect for safely towing loads where weight transfer is not possible, up to 8,000 kg. The tug is self-weighted and compact, providing excellent traction for effortless load towing whilst attaching to any load with a draw bar, towing eye or ball hitch fitting. It can be used inside or outside, including on slopes and less than perfect surfaces.

  • FEA tested steel chassis
  • Internal weight packs
  • Optimised size, puncture-proof wheels

AT1000 TOW

AT1000 TOW

The All-Terrain AT1000 TOW electric tug is perfect for safely towing loads where weight transfer is not possible, up to 10,000 kg. The tug is self-weighted and compact, providing excellent traction for effortless load towing whilst attaching to any load with a draw bar, towing eye or ball hitch fitting. It can be used inside or outside, including on slopes and less than perfect surfaces.

  • FEA tested steel chassis
  • Internal weight packs
  • Optimised size, puncture-proof wheels

AT1200 TOW

AT1200 TOW

The All-Terrain AT1200 TOW electric tug is perfect for safely towing loads where weight transfer is not possible, up to 12,000 kg. The tug is self-weighted and compact, providing excellent traction for effortless load towing whilst attaching to any load with a draw bar, towing eye or ball hitch fitting. It can be used inside or outside, including on slopes and less than perfect surfaces.

  • FEA tested steel chassis
  • Internal weight packs
  • Optimised size, puncture -proof wheels

MP400

MP400

The MP400 is designed to push loads on rails. Using leverage to gain traction, the single operator simply pushes the machine towards the load in order to start it moving. The impressive power originates from its AC drive motor and high torque gearbox whilst the automatic braking system and emergency stop button ensure high safety levels are maintained.

  • Battery monitoring system
  • FEA tested steel chassis
  • AC drive motor
  • High-torque gearbox
  • Emergency stop button
  • Leveraged weight transfer

ATP400

ATP400

The ATP400 is designed to push wheeled loads, even if the floor surface is less than perfect. Whether it be a long train of roll cages or a huge load on rails, the ATP400 possesses more than enough power. A combination of its AC drive motor and high-torque gearbox provide that power whilst traction is achieved via a leverage system and chunky pneumatic wheels. A steel chassis gives the tug strength and a self-levelling castor is one of many safety features.

  • Battery monitoring system
  • FEA tested steel chassis
  • AC drive motor
  • High-torque gearbox
  • Self-levelling support castor
  • Leveraged weight transfer

ATT400+

ATT400+

The ATT400+ is the most effective electric load mover to pull and push wheeled loads. With an application on castors and using the high performance hydraulic coupling over 5000 kg can be moved. The direct gearbox and motor supplies endless power, supported by the tug’s tough steel chassis. The automatic height adjustable support wheel adds performance and operator safety as standard making it very easy to use.

  • Powerful yet easy to use electric load mover
  • Reduces compensation claims
  • Improves safety
  • Reduces manual handling
  • Low maintenance, high power electric tug
  • Increases productivity
  • Electric tug which operates on rough terrain
  • Compact size

TMS1100+

TMS1100+

The TMS1100+ allows a single pedestrian operator to move unladen articulated lorry trailers weighing up to 11,000 kg. Using a clever hydraulic weight transfer system, the TMS1100+ connects to the fifth wheel pin and lifts the front of the trailer off its stands. Controlled start acceleration and an AC drive motor then mobilise the load and automatic braking brings tug and trailer to a stop if the controls are released.

  • Battery monitoring system
  • FEA tested steel chassis
  • 11,000 kg trailer capacity
  • Hydraulic king pin lift
  • Automatic braking system
  • Hydraulic weight transfer

TMS2000+

TMS2000+

The Trailer Moving System TMS2000+ allows a single pedestrian operator to move unladen articulated lorry trailers weighing up to 20,000 kg. Using a clever hydraulic weight transfer system, the TMS2000+ connects to the fifth wheel pin and lifts the front of the trailer off its stands. Controlled start acceleration and an AC drive motor then mobilise the load and automatic braking brings tug and trailer to a stop if the controls are released.

  • Battery monitoring system
  • FEA tested steel chassis
  • 20,000 kg trailer capacity
  • Hydraulic king pin lift
  • Automatic braking system
  • Hydraulic weight transfer

Stainless steel electric tow tractor, designed according to customer requirements.

Prices depend on the customer’s solution and business type.

Contact us for a consultation with an engineer.

Automatic warehouse systems

  • VLM (VERTICAL LIFT  MDULE)
  • VERTICAL CAROUSEL
  • AS/RS
  • Miniload AS/RS

VLM (VERTICAL LIFT MODULE)

VLM  (VERTICAL LIFT  MODULE)

Vertimag is the ideal solution for the storage and management of materials of any shape, weight and size and allows you to take advantage of the height, decreasing footprint up to 1/10.The automated vertical storage system is made up of two sides of racks accommodating metal trays and served by a lift device.

The flexible configuration allows trays the be positioned at varying heights, depending on the type of unit load to be stored.Thanks to the 120 tray sizes combination, all available with 4 different payloads, the vertical storage system represents the best solution for all industries.

The storage system can be equipped with the Ergo-Tech system, a further lift underneath the bay inside the structure, a Ferretto Group exclusive solution, which makes it possible to obtain the flows of a dual-level bay, always maintaining perfect ergonomics.

The product range is offered in 15 models and 6 different types of picking bay.The vertical lift module is managed by Ferretto Group in-house software.The user-friendly dashboard is displayed by a new generation screen, with which the operator can quickly verify the status of whole the machines in use, also dynamically managing the trays compartment.

Features:

  • Ergo-Tech picking bay
  • Earthquake-proof structure
  • Possibility of outdoor installation without additional cladding structure
  • Decreased footprint up to 1/10
  • Increased productivity
  • Ideal for materials of different types, weight and size
  • Elimination of errors
  • Storage control
  • Reduction of operator risks and loss of goods
  • Ergonomics
  • Improved efficiency

.

Vertical warehouse system  AS/RS

High picking and storing performance

The miniload automatic storage systems are designed to meet the need for storage and handling of small parts placed inside containers made of various materials and in different sizes, from cartons or plastic boxes to trays.

The automated storage and retrieval systems used are characterized by high service speed with the aim to ensure reduced picking-storage times and highly dynamic features.

They are also provided with picking tools which can vary depending on the characteristics of the load units and the handling requirements.

This type of automatic storage solution is particularly suited to improve the performance of picking activities in assembly lines or shipping departments.

The Miniload automatic storage systems are managed through WMS software designed and produced by the Ferretto Group, which can be fully integrated with the customer’s operating system.

AS/RS

The automated storage system with high load bearing capacity and high reliability

The automated storage systems for pallets and large containers are storage systems in which the load units are handled by means of automated storage and retrieval machines which run on rails, with a single or double mast frame depending on the requirements of the system.

Automated storage and retrieval systems are equipped with different gripping systems (such as telescopic forks or the like), for the storage and picking from single or dual depth shelves, making this solution highly adaptable to a wide range of materials and handling needs.

The Ferretto Group also develops and supplies all the software related to the automated storage and retrieval system supplied. This manages not only the automated storage and retrieval system itself but the entire warehouse logic including the areas at ground level, loading docks, packing and shipping areas.

Features:

  • Goods to Man
  • Control of storage and flows
  • Optimization of space and efficiency
  • Reduction of operator risks
  • Improved management of stock
  • Elimination of errors
  • Automated operations

Vertical warehouse system Miniload AS/RS

High picking and storing performance

The miniload automatic storage systems are designed to meet the need for storage and handling of small parts placed inside containers made of various materials and in different sizes, from cartons or plastic boxes to trays.

The automated storage and retrieval systems used are characterized by high service speed with the aim to ensure reduced picking-storage times and highly dynamic features.

They are also provided with picking tools which can vary depending on the characteristics of the load units and the handling requirements.

This type of automatic storage solution is particularly suited to improve the performance of picking activities in assembly lines or shipping departments.

The Miniload automatic storage systems are managed through WMS software designed and produced by the Ferretto Group, which can be fully integrated with the customer’s operating system.

Features:

  • Goods to Man
  • Handling of individual cartons and boxes
  • Optimized inventory management

Faraone   Aerial platform

2models/products

  • Aerial platform FARAONE ELEVAH MOVE
  • Aerial platform FARAONE ELEVAH PICKING

Aerial platform FARAONE ELEVAH MOVE

FARAONE ELEVAH MOVE

FARAONE ELEVAH MOVE

Elevah Move is a small, compact, lightweight, new generation platform which allows maintenance at heights of up to 7.75 m.
It is ideal for the maintenance of theatres, museums, conference halls and sports arenas etc.

Its light weight and its extremely easy handling make this machine ideal for use on delicate flooring.

ERGONOMIC ACCESS
The operator can step on board easily and work in total safety, thanks to the simple cage opening mechanism.

The machine can work at temperatures between -15° C and +40 °C

  • Max. working height 7,75 m
  • Max capacity 200 kg
  • Number of people 1
  • Use Internal
  • Power supply Electrical
  • Batteries Lead-Acid Batteries 12V 105 Ah
  • Battery charger 110V – 230V 50/60HZ
  • Max. speed (rising) 0,20 m/s
  • Max. speed (descending) 0,20 m/s

Aerial platform FARAONE ELEVAH MOVE

Aerial platform FARAONE ELEVAH PICKING

FARAONE ELEVAH PICKING

Elevah Picking is unique amongst stock picker in that it can reach a working height of 7.78 m, whilst allowing the picking of materials of up to 100 kg in weight.
EXTREMELY LIGHT AND COMPACT. THE COLUMNS AND CAGE ARE OF ALUMINIUM

Extremely compact and versatile, it takes up little space and is incredibly maneuverable (it has a zero turning circle).

ERGONOMIC AND COMFORTABLE
Thanks to the reach of the electric picking platform and the extremely ergonomic workstation, the picking of products can be done easily and in comfort.

The machine can work at temperatures between -15° C and +40 °C

  • Max. working height 7,78 m
  • Max capacity 200 kg
  • Number of people 1
  • Use Internal – External
  • Fixed picking tray dimensions 440 mm x 740 mm
  • Fixed picking tray capacity 20 kg
  • Power supply Electrical
  • Batteries Lead-Acid Batteries 12V 105 Ah
  • Battery charger 110V – 230V 50/60HZ
  • Max. speed (rising) 0,20 m/s
  • Max. speed (descending) 0,20 m/s

Aerial platform 11 products/models

  • ATIS MIRUS 80
  • ATIS MIRUS 100
  • ATIS MIRUS 200
  • ATIS MIRUS 300
  • ATIS MIRUS 500
  • ATIS Acer 55
  • ATIS Acer 80
  • ATIS Acer 150
  • ATIS Linear
  • ATIS Ferax

ATIS MIRUS 80

ATIS MIRUS 80 An articulated rigid arms pneumatic manipulator is the smallest of the range. Developed for handling lightweight products also of difficult geometric shapes. This is ideal for fast and high volume work cycles. The main features of this manipulator are lightness, precision and speed. It can be integrated with bespoke gripping tools to meet customers need.

TECHNICAL CHARACTERISTICS OF ATIS MIRUS 80

  • Max weight capacity: 115 Kg
  • Max working radius: 3100 mm
  • Max Vertical lift: 1500 mm
  • Control system: pneumatic
  • Working pressure: 0.6 ÷ 0.7 Mpa
  • Working temperature: from +0° to +45° C
  • Noise level: <70 dB
  • Rotations: constant 360° on the column and tooling axis and 315° rotation on the intermediate axis

Available configurations:

  • Column mounted fixed on the floor;
  • Off-set column fixed on the floor;
  • Column mounted on movable base-plate;
  • Column mounted on base plate for floor tracks;
  • Fix overhead;
  • Fix overhead trolley mounted on tracks;

Industrial Manipulator  ATIS MIRUS 100

.

ATIS MIRUS 100

An articulated rigid arms pneumatic manipulator, the right compromise between capacity and agility. Conceived for handling loads neither too light nor too heavy.

Adaptable to a distinctive operating situation. This manipulator is enhanced with specific gripping tool that renders handling of offset load possible in all directions (axes).

TECHNICAL CHARACTERISTICS OF ATIS MIRUS 100

Max weight capacity: 180 Kg
Max working radius: 4000 mm
Max Vertical lift: 2400 mm
Control system: pneumatic
Working pressure: 0.7 Mpa
Working temperature: from +0° to +45° C
Noise level: <70 dB
Rotations: constant 360° on the column and tooling axis and 315° rotation on the intermediate axis

Available configurations:

  • Column mounted fixed on the floor;
  • Off-set column fixed on the floor;
  • Column mounted on movable base-plate;
  • Column mounted on base plate for floor tracks;
  • Fix overhead;
  • Fix overhead trolley mounted on tracks;

Industrial Manipulator  ATIS MIRUS 200

.

TECHNICAL CHARACTERISTICS OF ATIS MIRUS 200

Max weight capacity: 260 Kg
Max working radius: 3300 mm
Max Vertical lift: 2100 mm
Control system: pneumatic
Working pressure: 0.7 Mpa
Working temperature: from +0° to +45° C
Noise level: <70 dB
Rotations: constant 360° on the column and tooling axis and 315° rotation on the intermediate axis

 

Available configurations:

  • Column mounted fixed on the floor;
  • Off-set column fixed on the floor;
  • Column mounted on movable base-plate;
  • Column mounted on base plate for floor tracks;
  • Fix overhead;
  • Fix overhead trolley mounted on tracks;

Industrial Manipulator  ATIS MIRUS 300

.

TECHNICAL CHARACTERISTICS OF ATIS MIRUS 300

Max weight capacity: 440 Kg
Max working radius: 4400 mm
Max Vertical lift: 2300 mm
Control system: pneumatic
Working pressure: 0.7 – 0.8  Mpa
Working temperature: from +0° to +45° C
Noise level: <70 dB
Rotations: constant 360° on the column and tooling axis and 315° rotation on the intermediate axis

 

Available configurations:

  • Column mounted fixed on the floor;
  • Off-set column fixed on the floor;
  • Column mounted on movable base-plate;
  • Column mounted on base plate for floor tracks;
  • Fix overhead;
  • Fix overhead trolley mounted on tracks;

Industrial Manipulator  ATIS MIRUS 500

.

TECHNICAL CHARACTERISTICS OF ATIS MIRUS 500

  • Max weight capacity: 600 Kg
  • Max working radius: 4000 mm
  • Max Vertical lift: 2100 mm
  • Control system: pneumatic
  • Working pressure: 0.8  Mpa
  • Working temperature: from +0° to +45° C
  • Noise level: <70 dB
  • Rotations: constant 360° on the column and tooling axis and 315° rotation on the intermediate axis

Available configurations:

  • Column mounted fixed on the floor;
  • Off-set column fixed on the floor;
  • Column mounted on movable base-plate;
  • Column mounted on base plate for floor tracks;
  • Fix overhead;
  • Fix overhead trolley mounted on tracks;

Industrial Manipulator  ATIS Acer 55

Wire rope rigid arm manipulator developed for balanced loads up to 55 kg. It stands out for its easy control and for the double wire rope vertical stroke. Light and space-saving, it solves many lifting requirements even in small spaces and can be integrated with customized tooling for specific products.

TECHNICAL CHARACTERISTICS OF ATIS Acer 55

Max weight capacity: 55 Kg
Max working radius: 3500 mm
Max Vertical lift: 1600 mm
Control system: pneumatic
Working pressure: 0.6  Mpa
Working temperature: from +0° to +45° C
Noise level: <70 dB
Rotations: constant 360° on the column and tooling axis and 300° rotation on the intermediate axis

Available configurations:

  • Column mounted fixed on the floor;
  • Off-set column fixed on the floor;
  • Column mounted on movable base-plate;
  • Column mounted on base plate for floor tracks;
  • Fix overhead;
  • Fix overhead trolley mounted on tracks;

Industrial Manipulator  ATIS Acer 80

ATISacer 80 is the newest member of ATISacer family, provided with double rope system and pneumatic cylinder. Itcompletes the range of ATIS’ ropesystemmanipulators. The pneumatic system of the manipulator allows balanced movements, both with and without load. Integrated with standard hook or with special gripping tools ATISacer gives its best in small and constricted working areas.

The manipulator is provided with certified accumulation tank to allow the operator to carry out the handling process in case the main air supply fails. It’s furthermore provided with double safety ropes.

It mounts also double braking pads on the main axle and on medium joint as well. ATISacer 80 turns out very easy to handle, lightweight and quick-moving

TECHNICAL CHARACTERISTICS OF ATIS Acer 80

  • Max weight capacity: 80 Kg
  • Max working radius: 4000 mm
  • Max Vertical lift: 1800 mm
  • Control system: pneumatic
  • Working pressure: 0.7  Mpa
  • Working temperature: from +0° to +45° C
  • Noise level: <70 dB
  • Rotations: constant 360° on the column and tooling axis and 300° rotation on the intermediate axis

Available configurations:

  • Column mounted fixed on the floor;
  • Off-set column fixed on the floor;
  • Column mounted on movable base-plate;
  • Column mounted on base plate for floor tracks;
  • Fix overhead;
  • Fix overhead trolley mounted on tracks;

Industrial Manipulator  ATIS Acer 150

Reinforced pneumatic manipulator for lifting balanced loads up to 150 kg with double wire rope capable of vertical movement. Lightweight and excellent manovrability to resolve multiple problems of load lifting with extreme speed,above all in a tight workspace. It is adaptable to specific lifting requirement thanks to its bespoke gripping tool.

TECHNICAL CHARACTERISTICS OF ATIS Acer 150

  • Max weight capacity: 150 Kg
  • Max working radius: 4000 mm
  • Max Vertical lift: 1800 mm
  • Control system: pneumatic
  • Working pressure: 0.7 – 0.8 Mpa
  • Working temperature: from +0° to +45° C
  • Noise level: <70 dB
  • Rotations: constant 360° on the column and tooling axis and 300° rotation on the intermediate axis

Available configurations:

  • Column mounted fixed on the floor;
  • Off-set column fixed on the floor;
  • Column mounted on movable base-plate;
  • Column mounted on base plate for floor tracks;
  • Fix overhead;
  • Fix overhead trolley mounted on tracks;

ATIS Linear

Overhead trolley mounted manipulator. Main feature is the rigid vertical movement on linear guides. This family of manipulators are able to handle even high loads along vertical axle. ATIS Linear are compact and ideal for applications in all restricted working areas. They can be completed with bespoke gripping tool produced by ATIS.

TECHNICAL CHARACTERISTICS OF ATIS Linear

  • Max weight capacity: 450 Kg
  • Max Vertical lift: 1200 mm
  • Control system: pneumatic
  • Working pressure: 0.8 Mpa
  • Working temperature: from +0° to +45° C
  • Noise level: <70 dB
  • Rotations: constant 360° on flange and tooling axis

Available configurations:

  • Fix overhead;

Atis Ferax

manipulators with lever actionable vertical movements that allow load handling in all directions with extreme simplicity and precision. These light weight manipulators are extremely agile and reduce processing time and also stresses on operators. ATISferax are a result of a mix of features of rigid arm and rope manipulators. One of main characteristics is the reduced resistance to change movements. ATISferax are mainly used in restricted working areas.

TECHNICAL CHARACTERISTICS OF ATIS Ferax

  • Max weight capacity:80 Kg
  • Max working radius:3500 mm
  • Max Vertical lift:1000 mm
  • Control system:pneumatic
  • Working pressure:7 Mpa
  • Working temperature: from +0° to +45° C
  • Noise level:<70 dB
  • Rotations: constant 360° on the column and tooling axis and 300° rotation on the intermediate axis

Available configurations:

  • Column mounted fixed on the floor;
  • Off-set column fixed on the floor;
  • Column mounted on movable base-plate;
  • Column mounted on base plate for floor tracks;
  • Fix overhead;
  • Fix overhead trolley mounted on tracks;

Compact mobile mini crane

  • Compect mobile lifting  12MO S180 v2
  • Compect mobile lifting 12MO S180 BPV
  • Compect mobile lifting 20MT 3X1
  • Compect mobile lifting 30MT 3X1
  • Compect mobile lifting 35MT 3×1 FCEL

Compect mobile lifting  12MO S180 v2

The 12MO S180 V2 “pick and carry” mini crane is one of the range of workshop mini cranes that are electric powered with accompanying operator.

It can lift up to 1 ton in places that are hard to access and in restricted spaces.

This mini crane comes with stabilisers, a hydraulic slewing ring allowing it to turn through 180° and a hydraulic vertical mast with 600 mm of travel allowing the lifting hook to move straight up and down.

It knows how to make itself useful with a variety of industrial applications, especially to:

  • Perform preventive or corrective maintenance work on production equipment,
  • Change the tooling on machines,
  • Feed production installations.

12MO S180 BPV

The 12MO S180 v2 BPV indoor use mini crane it comes with an articulated hydraulic arm, a vacuum lifting device equipped jib with a capacity of 300 kg and a standalone vacuum generating unit.

This mini crane can easily move around inside buildings to fit glazing in high or overhanging locations.

It will pass through a pedestrian door only 1.90 x 0.85 metres in size.

20MT 3X1

This model 30MT 3×1 ultra-compact and powerful mini crane is one of the range of mini cranes that are electric powered with accompanying operator.

It can lift up to 3 tons in places where passageways are narrow, where other equipment cannot go.This mini crane can be equipped with a hydraulic slewing ring that can turn through 18°, a sideways moving base, a hydraulic hoist, proportional remote control and numerous accessories.

It is especially suited to:

  • Performing industrial maintenance operations,
  • Changing moulds on injection presses.

30MT 3X1

This model 30MT 3×1 ultra-compact and powerful mini crane is one of the range of mini cranes that are electric powered with accompanying operator.

It can lift up to 3 tons in places where passageways are narrow, where other equipment cannot go.This mini crane can be equipped with a hydraulic slewing ring that can turn through 18°, a sideways moving base, a hydraulic hoist, proportional remote control and numerous accessories.

It is especially suited to:

  • Performing industrial maintenance operations,
  • Changing moulds on injection presses.

35MT 3×1 FCEL

The 35MT 3×1 FCEL self-propelled mini crane is one of a range of workshop mini cranes that are electric powered with accompanying operator.

It can lift up to 3.5 tons (2.5 tons when equipped with a hydraulic loading platform) in places with narrow aisles. Its patented kinematics allow it to lift loads vertically with travel in excess of one metre (thanks to synchronised control of the front and rear cylinders), or it can be used to place a mould on a (optional) hydraulically deployed platform to transfer loads without them dangling.

This mini crane can be equipped with a hydraulic slewing ring allowing it to turn through 18° (+/-9°), a hydraulic loading platform, a hydraulic hoist, a proportional motion remote control and a variety of accessories.

It is especially suited to changing moulds on vertical presses.

Reel handling 5 products /models

  • Reel handling GW Self-Reel-Feeder
  • Reel handling SW Self-Reel-Turner
  • Reel handling BW Bow-Reel-Turner
  • Reel handling RK Reel Tilter 100/400
  • Reel handling RK Reel Tilter floor level

Reel handling GW Self-Reel-Feeder

Product feature

  • easy operation
  • small and handy
  • purely mechanic
  • reel width adjustable / reel balanced

Reel data

  • Max reel weight: 500 kg
    Max Diameter: 1500 mm
  • Max width: 650 mm
  • inside gripper: standard 70 mm, 76.2 mm, 150 mm, 152.4 mm
  • available gripper for core size: 30 – 650 mm
  • further sizes on request

SW Self-Reel-Turner

Product features

  • simple operation
  • purely mechanic
  • reel balanced through width adjustment

Reel data

  • Max reel weight:  800 kg
    Max reel diameter:  1.200 mm
  • Max reel width:  1.200 mm
  • inside gripper: standard 70 mm, 76.2 mm, 150 mm, 152.4 mm
  • available gripper for core size: 30 – 650 mm
  • further sizes on request

BW Bow-Reel-Turner

Product features

  • simple operation
  • electromechanic drive

Reel data

  • Max reel weight:  5.000 kg
  • Max reel diameter: 2.500 mm
  • Max reel width: 2.550 mm
  • inside gripper: standard 70 mm, 76.2 mm, 150 mm, 152.4 mm
  • available gripper for core size: 30 – 650 mm
  • further sizes on request

RK Reel Tilter 100/400

Product features

  • simple operation
  • no pit necessary
  • load and unload with hand pallet card

Reel data

Max weight: 30.000 kg

RK Reel Tilter floor level

Product features

  • simple operation
  • no pit necessary
  • load and unload with hand pallet card

Reel data

Max weight: 30.000 kg

Wheel assembly line & wheel balancing machine

  • Wheel assembly line
  • Wheel balancing machine RATEC 1
  • Wheel balancing machine RATEC 2
  • Wheel balancing machine RATEC 4
  • Wheel balancing machine RATEC 5 compact

Wheel assembly line

Wheel assembly line

RATEC 1

RATEC 2 is particularly suitable to balance complete wheels, aluminium rims, ventilator and small robots.

Input of the wheel data in the measuring electronics by hand, the pneumatic clamping of the balancing body, the fast measuring run, the automatic stop of the wheel and the easy operation are a guarantee of an optimal investment.

Technical specification

  • balancing of wheels, aluminium rims, ventilators and small robots
  • pneumatic clamping device
  • high-precision Schenck measuring electronics
  • integrated PC for wheel data input and program input
  • high-precision indication in milligram of unbalancing values
  • indication of unbalance values selectable in miligram, gram or ounces
  • indication of static and dynamic unbalance at the same time
  • indication of all measured values on TFT monitor
  • input of tolerance for each balancing level
  • angle indication with light spot
  • vectorial display with light point
  • angle indication indexing aid with light line
  • wheel data storage device
  • result storage with date, time and measured values
  • automatic GOOD-indication
  • start/stop-automatic
  • elf check of the machine when switched on

RATEC 2

RATEC 2 is particularly suitable to balance complete wheels, aluminium rims, ventilator and small robots. Input of the wheel data in the measuring electronics by hand, the pneumatic clamping of the balancing body, the fast measuring run, the automatic stop of the wheel and the easy operation are a guarantee of an optimal investment.

Technical specification

  • balancing of wheels, aluminium rims, ventilators and small robots
  • pneumatic clamping device
  • high-precision Schenck measuring electronics
  • integrated PC for wheel data input and program input
  • high-precision indication in milligram of unbalancing values
  • indication of unbalance values selectable in miligram, gram or ounces
  • indication of static and dynamic unbalance at the same time
  • indication of all measured values on TFT monitor
  • input of tolerance for each balancing level
  • angle indication with light spot
  • vectorial display with light point
  • angle indication indexing aid with light line
  • wheel data storage device
  • result storage with date, time and measured values
  • automatic GOOD-indication
  • start/stop-automatic
  • elf check of the machine when switched on

optional: servo inverter controlled indexing aid (automatic indexing of angle position of unbalance for upper and lower balancing plane)

RATEC 4

The Ratec 4 is particularly suitable for the application of balancing of complete wheels and aluminum rims. The machine can be delivered with a hand-held system and camera for automatic rim detection. An integration into a customer-side handling system / customer-side line is also possible.

Technical specification

  • El. Connection: 400V, 50Hz, 3Ph
  • Pneum. Connection: 6-8 bar
  • Measurement time approx. Depending on wheel: 3-6 sec
  • Balancing speed: 200 – 400 rpm
  • Wheel width: 1.5 “- 14”
  • Wheel width approx .: 510 mm
  • Wheel Diameter: 13 “- 24”
  • Wheel / rim diameter: 950
  • Wheel weight max .: 75 kg
  • Machine weight approx .: 200 kg
  • Mounting bracket for center hole diameter: 53 – 78 mm
  • Vertical balancing spindle force measuring with pneumatic clamping device for the assembly of a variable clamping chuck with a clamping range of approx. 40 mm.
  • Machine housing with measuring bridge and piezoelectric force transducers
  • Precision balancing spindle with pneumatic clamping device for interchangeable collets (not included).
  • The wheels must be inserted with a bearing.
  • The valve reserve can be set variably.

The tolerance thresholds for i.O. and n.i.O. wheels are variably adjustable

RATEC 5 compact

Ratec 5 is particularly suitable for balancing complete wheels and aluminum rims. Input of the wheel data into the measuring electronics with integrated PC, the pneumatic tension of the wheel or the aluminum rim, the fast measuring run, the automatic stop of the wheel.

Technical specification

  • El. Connection: 400V, 50Hz, 3Ph
  • Pneum. Connection: 6-8 bar
  • Measurement time approx. Depending on wheel: 6-10 sec
  • Balancing speed: 250 rpm
  • Wheel / rim width approx .: 510 mm
  • Wheel weight: 75 kg
  • Machine weight approx. 200 kg

ShoulderX

ShoulderX For Automotive, Construction and Shipbuilding Workers to Reduce Shoulder Injuries More Protection & Productivity For sustained work at chest to ceiling level with light to moderate weight tools. Examples include overhead assembly, paneling, electrical work, welding, grinding, picking, pruning, painting, inspection, and drilling.

Specification :

  • One-Size-Fits-All
  • For height from 159-192cm
  • Instantly adjustable support forces and angles
  • No Batteries
  • Waterproof & dustproof
  • No need to recharge
  • Rugged & Easy to maintain
  • Machine washable belts
  • Designed for All Day Wear
  • Minimal inhibition of arm, leg, and torso range of motion
  • Less than 40s to put on & take off
  • Follows user’s body to fit in tight spaces and changing environments
  • Long Use Life
  • 1 million times of bending movement supported, equivalant to 3 years of routine work life.
  • Lightweight & Slim 3.17kg
  • Can be used in confined spaces and reduce the risk of bumping into surrounding objects or personnel

1.Model name : Impact safety bollard

A Vertical Impact Safety System (VISS) designed and certified to stop an impacting vehicle and redistribute the Impact Energy without damaging the floor. Certified safe for food and pharmaceutical environments. Guaranteed up to 10 years neither to break itself nor to break the floor in case of a maximum-limit impact. All accessories necessary for installation including a special high-quality anti-shrinkage concrete is included in the package.

Technical features:

Ø100

  • Material Tecklene®
  • Anchorage System FIXA Block System®
  • IP protection degree IPX9K
  • Food contact safety USA, UK and Europe
  • Modular Height No
  • Available Heights (mm/in) 440 / 17,32
  • Applicable on Metal Platforms Yes
  • Operating temperature -40°C (-40°F) +50°C (+122°F)

Ø118

  • Material Tecklene®
  • Anchorage System FIXA Block System®
  • IP protection degree IPX9K
  • Food contact safety USA, UK and Europe
  • Modular Height No
  • Available Heights (mm/in) 356 / 14,01
  • Applicable on Metal Platforms Yes
  • Operating temperature -40°C (-40°F) +50°C (+122°F)

Ø120

  • Material Tecklene®
  • Anchorage System FIXA Block System®
  • IP protection degree IPX9K
  • Food contact safety USA, UK and Europe
  • Modular Height Yes
  • Available Heights (mm/in) 440 – 770 – 1100 / 17,32 – 30,32 – 43,31
  • Applicable on Metal Platforms Yes
  • Operating temperature -40°C (-40°F) +50°C (+122°F)

Ø140

  • Material Tecklene®
  • Anchorage System FIXA Block System®
  • IP protection degree IPX9K
  • Food contact safety USA, UK and Europe
  • Modular Height Yes
  • Available Heights (mm/in) 440 – 770 – 1100 / 17,32 – 30,32 – 43,31
  • Applicable on Metal Platforms Yes
  • Operating temperature -40°C (-40°F) +50°C (+122°F)
  • Accessories Photovoilatic LED Light

2.Model name : Impact Safety Barrier (single)

2.Model name : Impact Safety Barrier (single)

A Horizontal Impact Safety System (HISS) designed and certified to stop an impacting vehicle and redistribute the Impact Energy without damaging the floor. Certified safe for food and pharmaceutical environments. Guaranteed up to 10 years neither to break itself nor to break the floor in case of a maximum-limit impact. All accessories necessary for installation including a special high-quality anti-shrinkage concrete is included in the package. It’s important to mention that the higher from floor an Impact Safety Barrier is, the more Operating Space is required for a correct application.

Technical features:

Ø70

  • Material Tecklene®
  • Anchorage System FIXA Block System®
  • IP protection degree IPX9K
  • Food contact safety USA, UK and Europe
  • Available Heights (mm/in) 135, 230 – 275 / 5,31 – 9,06 – 10,83
  • Available Lenghts (mm/in) 500 – 1000 – 1500 – 2000 / 19,69 – 39,37 – 59,06 -78,74
  • Applicable on Metal Platforms Yes
  • Operating Temperature Range -40°C (-40°F) 50°C (+122°F)

Ø100

  • Material Tecklene®
  • Anchorage System FIXA Block System®
  • IP protection degree IPX9K
  • Food Safety Compliance USA, UK and Europe
  • Available Heights (mm/in) 165 / 6,50
  • Available Lenghts (mm/in) 500 – 1000 – 1500 – 2000 / 19,69 – 39,37 – 59,06 – 78,74
  • Applicable on Metal Platforms Yes
  • Operating Temperature Range -40°C (-40°F) +50°C (+122°F)

Ø120

  • Material Tecklene®
  • Anchorage System FIXA Block System®
  • IP protection degree: IPX9K
  • Food Safety Compliance USA, UK ed Europa
  • Available Heights (mm/in) 440 – 770 – 1000 / 17,32 – 30,31 – 39,37
  • Available Lenghts (mm/in) 1000 – 1500 – 2000 / 39,37 – 59,06 – 78,74
  • Applicable on Metal Platforms Yes
  • Operating Temperature Range -40°C (-40°F) +50°C (+122°F)

4. Model name: Impact Safety Barrier (triple) Ø120/70/70

3. Model name: Impact Safety Barrier (double)

A Horizontal Impact Safety System (HISS) designed and certified to stop an impacting vehicle and redistribute the Impact Energy without damaging the floor. Certified safe for food and pharmaceutical environments. Guaranteed up to 10 years neither to break itself nor to break the floor in case of a maximum-limit impact. All accessories necessary for installation including a special high-quality anti-shrinkage concrete is included in the package. It’s important to mention that the higher from floor an Impact Safety Barrier is the more Operating Space is required for a correct application.

Double HISS are designed to protect from vehicle parts protruding in an unconventional way like Euro Bins inside Meat Processing facilities. However, it’s always the lowest Barrier that functions as Impact Safety System. The H770 and H1000 version (where available) of these double HISS is designed to segregate Pedestrian Ways from other areas inside a given production or logistics facility

Technical features :

Ø70/70

  • Material Tecklene®
  • Anchorage System FIXA Block System®
  • IP protection degree IPX9K
  • Food Safety Compliance USA, UK and Europe
  • Available Heights (mm/in) 230 – 410 – 530 – 1000 / 9.06 – 16,14 – 20,87 – 39,37
  • Available Lenghts (mm/in) 500 – 1000 – 1500 – 2000 / 19,69 – 39,37 – 59,06 – 78,74
  • Applicable on Metal Platforms Yes
  • Operating Temperature Range -40°C (-40°F) +50°C (+122°F)

Ø120/120

  • Material Tecklene®
  • Anchorage System FIXA Block System®
  • IP protection degree: IPX9K
  • Food Safety Compliance USA, UK and Europe
  • Available Heights (mm/in) 340 / 13,39
  • Available Lenghts (mm/in) 500 – 1000 – 1500 – 2000 / 19,69 – 39,37 – 59,06 – 78,74
  • Applicable on Metal Platforms Yes
  • Operating Temperature Range -40°C (-40°F) +50°C (+122°F)

Ø100/70

  • Material Tecklene®
  • Anchorage System FIXA Block System®
  • IP protection degree IPX9K
  • Food Safety Compliance USA, UK ed Europa
  • Available Heights (mm/in) 440 – 770 – 1000 / 17,32 – 30,31 – 39,37
  • Available Lenghts (mm/in) 1000 – 1500 – 2000 / 39,37 – 59,06 – 78,74
  • Applicable on Metal Platforms Yes

Ø120/70

  • Material Tecklene®
  • Anchorage System FIXA Block System®
  • IP protection degree: IPX9K
  • Food Safety Compliance USA, UK ed Europa
  • Available Heights (mm/in) 440 – 770 – 1000 / 17,32 – 30,31 – 39,37
  • Available Lenghts (mm/in) 1000 – 1500 – 2000 / 39,37 – 59,06 – 78,74
  • Applicable on Metal Platforms Yes
  • Operating Temperature Range -40°C (-40°F) +50°C (+122°F)

4. Model name: Impact Safety Barrier (triple) Ø120/70/70

A Horizontal Impact Safety System (HISS) designed and certified to stop an impacting vehicle and redistribute the Impact Energy without damaging the floor. In this version it is especially applied to be used as Wheel Truck Guide in front of Loading Bays to passively inform truck drivers where to drive and park in front of Loading Bays. Guaranteed up to 10 years neither to break itself nor to break the floor in case of a maximum-limit impact.All accessories necessary for installation including a special high-quality anti-shrinkage concrete are included in the package. A Photovoltaic Led Light can be added to improve visibility during night shifts.

Technical features:

  • Material Tecklene®
  • Anchorage System FIXA Block System®
  • IP protection degree IPX9K
  • Modular Yes
  • Modules (mm/in) 500 – 1000 – 1500 – 2000 / 19.69 – 39.37 – 59.06 – 78.74
  • UV ResistanceDIN EN ISO 877 7-8 blue scale
  • Operating Temperature Range -40°C (-40°F) +50°C (+122°F)
  • Distance between Right & Left Aligners 2600 mm / 102.36 in
  • Length of Right & Left Aligners 2000 mm / 78.74 in
  • Accessories Photovoltaic Led Light – Reflective Adhesive Kit

5.Model name: Impact safety pane wall guard at mid height (PMA)

The Wall Guard is an Impact Safety Panel designed to prevent dents and scratches to walls and doors which are caused by the daily movement of manual vehicles (Bun Pan Racks, Euro Bins, Carts, Trolleys, Manual Floor Jacks, etc.).
The Wall Guard redistributes the Focal Impact Energy on a larger and homogenous surface which prevents damaging or denting a wall or a door. Made of Tecklene®: a material compliant by food regulations in USA, Europe and UK. Fixed by self-tapping screws (when applied on metal-sheet surfaces) and by raw plugs (when applied on stone or concrete surfaces). Modular and can be applied on variable surfaces in food processing and pharmaceutical facilities.
Easy to install and economic to maintain. All accessories necessary for installation including self-tapping screws/raw plugs, sealing caps and a special high-quality food-safe glue is included in the package. Guaranteed up to 10 years not to break in case of a harsh impact. PMA is applicable only at mid heights.

Technical features:

  • Material Tecklene®
  • Fixing System Rawlplug or Self-Tapping Screw
  • Applicable on Stone, Concrete, Sandwhich Panels, Metal Sheets and Plasterboard.
  • Modular Yes
  • Thickness (mm/in) 15 mm / 0.591 in
  • Lengths available (mm/in) 1000 – 1500 / 39,3 – 59
  • Heights available (mm/in) 170 – 245 – 295 – 380 – 545 – 795 – 1000 – 1500 / 6,69 – 9,65 – 11,61 – 14,96 – 21,46 – 31,30 – 39,37 – 59,06
  • Angle Protection Yes: external and internal angles
  • Food Safety Compliance USA, UK and Europe
  • Colors available White, Yellow and Black
  • Colors Upon Request Any (binding minimum lot)
  • Operating Temperature Range -40°C (-40°F) +50°C (+122°F)
  • Accessories Hygienic White Glue, Self-Tapping Screws, Rawlplugs, Sealing Caps and H-Shape Joint.

6.Model name: Impact safety pane wall guard with hygienic skirting (PPC)

The Wall Guard is an Impact Safety Panel designed to prevent dents and scratches to walls and doors which are caused by the daily movement of manual vehicles (Bun Pan Racks, Euro Bins, Carts, Trolleys, Manual Floor Jacks, etc.).
The Wall Guard redistributes the Focal Impact Energy on a larger and homogenous surface which prevents damaging or denting a wall or a door. Made of Tecklene®: a material compliant by food regulations in USA, Europe and UK. Fixed by self-tapping screws (when applied on metal-sheet surfaces) and by raw plugs (when applied on stone or concrete surfaces). Modular and can be applied on variable surfaces in food processing and pharmaceutical facilities. Easy to install and economic to maintain. All accessories necessary for installation including self-tapping screws/raw plugs, sealing caps and a special high-quality food-safe glue is included in the package. Guaranteed up to 10 years not to break in case of a harsh impact. PPC replaces massive stainless steel or concrete wall kerbs inside food and pharmaceutical facilities, acting at the same time as impact-resistant hygienic skirting.

Technical features:

  • Material Tecklene®
  • Fixing System Rawlplug or Self-Tapping Screw
  • Applicable on Stone, Concrete, Sandwhich Panels, Metal Sheets and Plasterboard.
  • Modular Yes
  • Thickness (mm/in) 15mm / 0.591 in
  • Lengths available (mm/in) 1000 – 1500 / 39,37 – 59,06
  • Heights available (mm/in) 170 – 245 – 295 – 380 – 545 – 795 – 1000 – 1500 / 6,69 – 9,65 – 11,61 – 14,96 – 21,46 – 31,30 – 39,37 – 59,06
  • Angle Protection Yes: external and internal angles
  • Food Safety Compliance USA, UK and Europe
  • Colors available White, Yellow and Black
  • Colors Upon Request Any (binding minimum lot)
  • Operating Temperature Range -40°C (-40°F)
  • Accessories Hygienic White Glue, Self-Tapping Screws, Rawlplugs, Sealing Caps and H-Shape Joint.

7. Model name: Impact safety pane wall guard for epoxy skirting (PRS)

The Wall Guard is an Impact Safety Panel designed to prevent dents and scratches to walls and doors which are caused by the daily movement of manual vehicles (Bun Pan Racks, Euro Bins, Carts, Trolleys, Manual Floor Jacks, etc.).
The Wall Guard redistributes the Focal Impact Energy on a larger and homogenous surface which prevents damaging or denting a wall or a door. Made of Tecklene®: a material compliant by food regulations in USA, Europe and UK. Fixed by self-tapping screws (when applied on metal-sheet surfaces) and by raw plugs (when applied on stone or concrete surfaces). Modular and can be applied on variable surfaces in food processing and pharmaceutical facilities. Easy to install and economic to maintain. All accessories necessary for installation including self-tapping screws/raw plugs, sealing caps and a special high-quality food-safe glue is included in the package. Guaranteed up to 10 years not to break in case of a harsh impact. PRS replaces massive stainless steel or concrete wall kerbs inside food and pharmaceutical facilities and is installed before or after floor epoxy skirting.

Technical features:

  • Material Tecklene®
  • Fixing System Rawlplug or Self-Tapping Screw
  • Applicable on Stone, Concrete, Sandwhich Panels, Metal Sheets and Plasterboard.
  • Modular Yes
  • Thickness (mm/in) 15mm / 0.591 in
  • Lengths available (mm/in) 1000 – 1500 / 39,4 – 59,1 in
  • Heights available (mm/in) 145 – 220 – 270 – 355 – 520 – 770 – 975 – 1475 / 5,71 – 8,66 – 10,63 – 13,98 – 20,47 – 30,32 – 38,39 – 58,07
  • Angle Protection Yes: external and internal angles
  • Food Safety Compliance USA, UK and Europe
  • Colors available White, Yellow and Black
  • Colors Upon Request Any (binding minimum lot)
  • Operating Temperature Range -40°C (-40°F) +50°C (+122°F)
  • Accessories Hygienic White Glue, Self-Tapping Screws, Rawlplugs, Sealing Caps and H-Shape Joint.

8. Model name: Impact safety pane wall guard for door protection at mid-height

The Door Guard is an Impact Safety Panel designed to prevent dents and scratches to expensive industrial doors which are caused by the daily movement of manual vehicles (Bun Pan Racks, Euro Bins, Carts, Trolleys, Manual Floor Jacks, etc.).The Door Guard redistributes the Focal Impact Energy on a larger and homogenous surface which prevents damaging or denting the door. Made of Tecklene®: a material compliant by food regulations in USA, Europe and UK. Fixed by self-tapping screws. Modular and can be applied on sliding doors, high-speed doors or doors for cold storage. Easy to install and economic to maintain. All accessories necessary for installation including self-tapping screws, sealing caps and a special high-quality food-safe glue is included in the package. Guaranteed up to 10 years not to break in case of a harsh impact.

Technical features:

  • Material Tecklene®
  • Fixing System Rawlplug or Self-Tapping Screw
  • Applicable on Stone, Concrete, Sandwhich Panels, Metal Sheets and Plasterboard.
  • Modular Yes
  • Thickness 15mm / 0.591 in
  • Heights available (mm/in) 245 – 295 / 9.65 – 11.6 in
  • Lenghts (mm/in) H245/9.65 L700 to L3000 / L27,56 to L118,11
  • H295/11.6 L700 to L3000 / L27,56 to L118,11
  • Food Safety Compliance USA, UK and Europe
  • Colors available White, Yellow and Black
  • Colors Upon Request Any (binding minimum lot)
  • Operating Temperature Range -40°C (-40°F) +50°C (+122°F)
  • Accessories Hygienic White Glue, Self-Tapping Screws, Rawlplugs, Sealing Caps and H-Shape Joint.

9.Model name: Pedestrian Swing Gate (One-Way)

This version of the Pedestrian Swing Gate is designed to open only in one direction. This means that if a distracted Pedestrian runs against the Pedestrian Swing Gate it can block him from proceeding, so he should stop to pull the gate towards himself (PULL) to proceed. A special version of this product is available with wheel to help having a longer wing, thus, downloading the weight of the gate not only on the hinge, but on the wheel as well. The Pedestrian Swing Gate is designed to enable tailored Lengths by cutting it on site.

Technical features:

  • Material Tecklene®
  • Hinge System Hydraulic
  • Tensile Stress 100 Kg (220.5 lbs)
  • Lenghts (mm/in) L1 from L370 to L775 / from L14.56 to L30.51
    L2 from L730 to L1630 / from L28.74 to L64.17
  • Applicable on Bollards, Handrail Post and Walls
  • Operating Temperature Range -40°C (-40°F) +50°C (+122°F)
  • Closure Cycles Guaranteed from 300.000 up to 500.000
  • Accessories Stickers Pull & Push in different Languages

10. Model name: Pedestrian Swing Gate (Two-Way)

This version of the Pedestrian Swing Gate is designed to open in two and opposite directions. This means that if a distracted Pedestrian runs against the Pedestrian Swing Gate, he will not be blocked by the gate and can consequently proceed moving towards his destination. A special version of this product is available with wheel to help having a longer wing, thus, downloading the weight of the gate not only on the hinge, but on the wheel as well. The Pedestrian Swing Gate is designed to enable tailored Lengths by cutting it on site

Technical features:

  •  Material Tecklene®
  • Hinge System Hydraulic
  • Tensile Stress 100 Kg (220.5 lbs)
  • Lenghts (mm/in) L1 from L475 to L780 / from L18.70 to L30.71
    L2 from L830 to L1630 / from L32.67 to L64.17
  • Applicable on Bollards, Handrail Post and Walls
  • Operating Temperature Range -40°C (-40°F) 50°C (+122°F)
  • Closure Cycles Guaranteed from 300.000 up to 500.000
  • Accessories Stickers Pull & Push in different Languages
This version of the Pedestrian Swing Gate is designed to open in two and opposite directions. This means that if a distracted Pedestrian runs against the Pedestrian Swing Gate, he will not be blocked by the gate and can consequently proceed moving towards his destination.A special version of this product is available with wheel to help having a longer wing, thus, downloading the weight of the gate not only on the hinge, but on the wheel as well.The Pedestrian Swing Gate is designed to enable tailored Lengths by cutting it on site

Technical features:

  •  Material Tecklene®
  • Hinge System Hydraulic
  • Tensile Stress 100 Kg (220.5 lbs)
  • Lenghts (mm/in) L1 from L475 to L780 / from L18.70 to L30.71
    L2 from L830 to L1630 / from L32.67 to L64.17
  • Applicable on Bollards, Handrail Post and Walls
  • Operating Temperature Range -40°C (-40°F) 50°C (+122°F)
  • Closure Cycles Guaranteed from 300.000 up to 500.000
  • Accessories Stickers Pull & Push in different Languages
  1. Model name: Pedestrian handrail

Pedestrian Handrail and/or Pedestrian Segregation Barrier has the sole function of separating pedestrians from unsafe traffic cross areas. Under any circumstances, a Pedestrian Handrail cannot function as Impact Safety Barrier. If pedestrians are exposed to Impact Safety Risks, a suitable Horizontal Impact Safety System (HISS) should be applied in front of the Pedestrian Handrail. If the Pedestrian Handrail is to function as “Fall Protection”, the L1000 Module and the Ground-level Barrier accessory should be applied to comply by BS 6180: 2011 and UNI EN ISO 14122-3. Photovoltaic Led Light can be installed to the Post for outdoor applications. All accessories necessary for installation including a special high-quality anti-shrinkage concrete are included in the package.

Technical features:

  • Material Reinforced Technopolymer
  • Modular Yes
  • Modules (mm/in) 1000 – 2000 – 3000 / 39.37 – 78.74 – 118.11
  • Post Height (mm/in) 710 / 27.95 (single) – 1205 /47.44 (double)
  • Operating Temperature Range -40°C (-40°F) +50°C (+122°F)
  • Accessories and Add-ons LED Kit Reflective Adhesive Kit

12. Model name: Pedestrian handrail with Foot Barrier

Pedestrian Handrail and/or Pedestrian Segregation Barrier has the sole function of separating pedestrians from unsafe traffic cross areas. Under any circumstances, a Pedestrian Handrail cannot function as Impact Safety Barrier. If pedestrians are exposed to Impact Safety Risks, a suitable Horizontal Impact Safety System (HISS) should be applied in front of the Pedestrian Handrail. If the Pedestrian Handrail is to function as “Fall Protection”, the L1000 Module and the Ground-level Barrier accessory should be applied to comply by BS 6180: 2011 and UNI EN ISO 14122-3. Photovoltaic Led Light can be installed to the Post for outdoor applications. All accessories necessary for installation including a special high-quality anti-shrinkage concrete are included in the package.

Technical features:

  • Material Reinforced Technopolymer
  • Modular Yes
  • Modules (mm/in) 1000 – 2000 – 3000 / 39.37 – 78.74 – 118.11
  • Post Height (mm/in) 674 / 26.53 (single) – 1105/43.5 (double)
  • Operating Temperature Range -40°C (-40°F) +50°C (+122°F)
  • Accessories and Add-ons LED Kit Reflective Adhesive Kit

13.Model name: Wall Cladding Panel

The Wall Cladding Panel is designed mainly to cover and sanitize walls inside food and/or pharmaceutical facilities where hygiene is vital to production quality. Its seamless white surface makes any dirt visible on it and easy to clean. Fixed by self-tapping screws (when applied on metal-sheet surfaces) and by raw plug (when applied on stone or concrete surfaces). Its modularity makes it easy and economical to install and maintain. All accessories necessary for installation including self-tapping screws/raw plugs, Coving profiles, H-shape Joint and a special high-quality food-safe glue are included in the package.

Technical features:

  • Material Unleaded PVC
  • Fixing System Rawlplug or Self-Tapping Screw
  • Applicable on Stone, Concrete, Sandwhich Panels, Metal Sheets and Plasterboard.
  • Modular Yes
  • Thickness 7.5mm / 0,30 in
  • Single Module Dimensions (mm/in) Height 333/13,11 Length 2000/78,74
  • Normative Compliance EN 13245-2
  • Operating Temperature Range -20°C (-4°F) +40°C (+104°F)
  • Accessories Hygienic White Glue, Self-Tapping Screws, Rawlplugs, Coving Profile and H-Shape Joint.

14. Model name: Ceiling Cladding Panel

The Ceiling Cladding Panel is designed mainly to cover and sanitize ceilings inside food and/or pharmaceutical facilities where hygiene is vital to production quality. This Panel has an H-Shape Beam Section to provide structural stability as it is applied opposite to the force of gravity, thus, avoiding that the Panel balloons on the long term creating areas critical to hygiene. Fixed by self-tapping screws (when applied on metal-sheet surfaces) and by raw plug (when applied on stone or concrete surfaces). Its modularity makes it easy and economical to install and maintain.All accessories necessary for installation including self-tapping screws/raw plugs, Coving profiles, H-shape Joint and a special high-quality food-safe glue are included in the package.

Technical features:

  • Material Polycarbonate
  • Fixing System Rawlplug or Self-Tapping Screw
  • Applicable on Stone, Concrete, Sandwhich Panels, Metal Sheets and Plasterboard.
  • Modular Yes
  • Thickness 10mm / 0,39 in
  • Single Module Dimensions (mm/in) Height 750 / 29,53 Length 2000 / 78,74
  • Normative Compliance EN 13245-2
  • Operating Temperature Range -40°C (-40°F) 120°C (248°F)
  • Accessories Hygienic White Glue, Self-Tapping Screws, Rawlplugs, Coving Profile and H-Shape Joint.

15. Model name: High Visibility Bollard D70 H1300 Vertical Impact Safety System (VISS)

A Vertical Impact Safety System (VISS) designed and certified to passively provide visible and physical information to a driver aboard a vehicle. It is used only to improve visibility and eventually provide Impact Protection in case of an accident. Certified safe for food and pharmaceutical environments. Guaranteed up to 10 years neither to break in case of an impact. All accessories necessary for installation including a special high-quality anti-shrinkage concrete are included in the package. Photovoltaic Led Light can be installed atop the bollard for outdoor applications.

Technical features:

  • Material Tecklene®
  • Anchorage System Anchorage Cup sealed with Flange
  • Anchorage Cup Material Inox or Painted
  • Food Safety Compliance USA, UK and Europe
  • Available Heights (mm/in) 1300 / 51,18
  • Operating Temperature Range -40°C (-40°F) +50°C (+122°F)
  • UV Resistance DIN EN ISO 877 7-8 blue scale
  • Accessories Photovoltaic Led Light

16. Model name: High Visibility Bollard D120 H1750

A Vertical Impact Safety System (VISS) designed and certified to passively provide visible and physical information to a driver aboard a vehicle. It is used only to improve visibility and eventually provide Impact Protection in case of an accident. Certified safe for food and pharmaceutical environments. Guaranteed up to 10 years neither to break in case of an impact.All accessories necessary for installation including a special high-quality anti-shrinkage concrete are included in the package. Photovoltaic Led Light can be installed atop the bollard for outdoor applications.

Technical features:

  • Material Tecklene®
  • Anchorage System Anchorage Cup sealed with Flange
  • Anchorage Cup Material Inox or Painted
  • Food Safety Compliance USA, UK and Europe
  • Available Heights (mm/in) 1750 / 68,90
  • Operating Temperature Range -40°C (-40°F) +50°C (+122°F)
  • UV Resistance DIN EN ISO 877 7-8 blue scale
  • Accessories Photovoltaic Led Light
  1. Model name: Wheel guide

A Horizontal Impact Safety System (HISS) designed and certified to stop an impacting vehicle and redistribute the Impact Energy without damaging the floor. In this version it is especially applied to be used as Wheel Truck Guide in front of Loading Bays to passively inform truck drivers where to drive and park in front of Loading Bays. Guaranteed up to 10 years neither to break itself nor to break the floor in case of a maximum-limit impact. All accessories necessary for installation including a special high-quality anti-shrinkage concrete are included in the package. A Photovoltaic Led Light can be added to improve visibility during night shifts.

Technical features:

  • Material Tecklene®
  • Anchorage System FIXA Block System®
  • IP protection degree IPX9K
  • Modular Yes
  • Modules (mm/in) 500 – 1000 – 1500 – 2000 / 19.69 – 39.37 – 59.06 – 78.74
  • UV ResistanceDIN EN ISO 877 7-8 blue scale
  • Operating Temperature Range -40°C (-40°F) +50°C (+122°F)
  • Distance between Right & Left Aligners 2600 mm / 102.36 in
  • Length of Right & Left Aligners 2000 mm / 78.74 in
  • Accessories Photovoltaic Led Light – Reflective Adhesive Kit
  1. Model name: Ground level barrier

The Ground-Level Barriers is typically applied inside catering facilities, food processing facilities and pharmaceutical facilities where manual trolleys (or Euro bins in meat facilities) are essential, thus, creating light impact safety risks which could damage walls by scratching and denting them creating on the short and long term expensive maintenance necessities. This product passively informs the operator pushing the trolley in which direction to move, which helps reducing daily frequent damages to infrastructure. All accessories necessary for installation including raw plugs and a special high-quality food-safe glue are included in the package.

Technical features:

  • Material Tecklene®
  • Anchorage System Rawlplug
  • Versions Available H40 / H1,57 in H60 / H2,36 in H40 x P62 mm / H1,57 x 2,44 in H60 x P80 mm / H2,36 x 3,15 in
  • Modular Yes
  • Modules (mm/in) 500 – 1000 – 1500 – 2000 / 19,69 – 39,37 – 59,06 – 78,74
  • Food Safety Compliance USA, UK and Europe
  • Operating Temperature Range -40°C (-40°F) ÷ +50°C (+122°F)
  • Accessories Hygienic White Glue H100mm anchoring rawlplug
  1. Model name: Rack leg protector

Rack Leg Protectors in general are designed to redistribute Focal Impact Energy on a bigger surface to avoid denting a Rack Leg after an impact. There is no Rack Leg Protector that protects from an impact energy that exceeds the resistance of the Rack’s Anchorage System. STOMMPY® Rack Leg Protector is designed to cushion impacts while helping Rack Auditors verifying damages caused to a Rack Leg after an impact; this is thanks to Cable Tie System that doesn’t allow the Rack Leg Protector to grip to the Rack Leg and consequently hiding damages and denting after impact

Technical features:

  • Material Technical Polymer
  • Fixing System Cable Tie
  • Sizes (mm/in) B  79/3,11 92/3,62
    C  92/3,62 105/4,13
    E  118/4,65 131/5,16
  • Accessories Cable Tie
  • Operating Temperature Range -20°C (-4°F) +50°C (+122°F)
  1. Model name: OPA SYSTEM

The OPA System® is designed to provide visual information to truck drivers when parked or during parking in rear direction in front of a Loading Bay. When the traffic light is:

1- Green: the area in front of the Loading Bay is free of trucks.

2- Orange: truck arrived and started parking.

3- Red: the driver should stop the truck at that point.

Moreover, the OPA System® has a “timer” installed inside the facility to help indoor operators setting a “time duration” after which the traffic light automatically turns from Red back to Green informing the driver that he is “free-to-go”. Indoor operators have the option to operate the “free-to-go” feature manually by pushing the “Go Button” from inside the facility to turn the Red Light to Green whenever necessary.

Technical features:

  • Sensor Bar Material Tecklene®
  • Fixing System Rawlplug
  • IP Rating (Sensors) IP67
  • IP Rating (Traffic Light) IP65
  • Sensor Range from 0 to 98.43 inches
  • Sensor MTBF 100.000 hours at an average degree of 77°F
  • Sensor Connector Connector M12
  • Optional Timer, Traffic Light
  • Operating Temperature Range -40°C (-40°F) +50°C (+122°F)
  1. Model name: Impact safety and hygienic skirting

Designed for wall and floor skirting inside food and pharmaceutical facilities where hygiene is vital to production quality. Hygienic Skirting sanitizes and protects walls and floors from being damaged by daily washing and from accidental impacts of manual vehicles (Bun Pan Racks, Euro Bins, Carts, Trolleys, Manual Floor Jacks, etc.). Fixed by self-tapping screws (when applied on metal-sheet surfaces) and by raw plug (when applied on stone or concrete surfaces). Its modularity makes it easy and economical to install and maintain. All accessories necessary for installation including self-tapping screws/raw plugs and a special high-quality food-safe glue are included in the package.

Technical features:

  • Material Plastified and Stiff PVC (unleaded)
  • Fixing System Rawlplug or Self-Tapping Screw
  • Applicable on Stone, Concrete, Sandwhich Panels, Metal Sheets and Plasterboard.
  • Dimensions (mm/in) Height Depth 90 / 3,54 40 / 1,57
  • Colors available White, Grey and Klinker.
  • Operating Temperature Range 0°C (+32°F) +60°C (+140°F)
  • Accessories Hygienic White Glue, Self-Tapping Screws, Rawlplugs.
  1. Model name: Hygienic coving

The Coving Profile is originally designed to function as an accessory of the Wall Cladding Panel. Its seamless white surface makes any dirt visible on it and easy to clean. Fixed by self-tapping screws (when applied on metal-sheet surfaces) and by raw plug (when applied on stone or concrete surfaces). Its modularity makes it easy and economical to install and maintain.All accessories necessary for installation including self-tapping screws/raw plugs and a special high-quality food-safe glue are included in the package.

Technical features:

  • Material Unleaded PVC
  • Fixing System Rawlplug or Self-Tapping Screw
  • Applicable on Stone, Concrete, Sandwich Panels, Metal Sheets and Plasterboard.
  • Dimensions (mm/in) Height Length 60 x 60 / 2.36 x 2.36 4000 / 157.48
  • Compliance EU Regulation 852/2004/CE
  • Accessories Hygienic White Glue, Self-Tapping Screws, Rawlplugs.

23. Model name: Wireless Wheel Stop Wedge /Spring Loaded Dock Buffer

For safety reasons, many companies use wheel stop wedge to fix the position of trucks on loading bays. In harsh environments, when wired wheel stop wedge are used, the cables are often damaged, causing malfunctions; this, in turn, causes longer loading times, because a defective loading bay cannot be used. The STOMMPY® Wheel Stop Wedges, on the other hand, are equipped with an innovative wireless transmission technology, which does not use batteries, so it remains completely independent and does not require specific maintenance, therefore the risk of the ramp being unusable is zero.

The Wheel Stop Wedges , once inserted under the truck wheel, generate an impulse read by a control unit (which can also be installed several meters from the wedge itself) to perform different purposes: interlock the sectional door , change the lights of the external – internal traffic lights, give consent to unload liquids from a tanker, activate an automatism of the loading bay, signal the status of the bay remotely.

Designed to absorb and symmetrically redistribute Impact Energy generated by trucks in rear parking movement against Loading Bays. The rubber pad mitigates the frontal Impact Energy while the Coil Spring inside helps the Truck container sliding up and down without stressing the Loading Bay’s weak elements with friction force. Easy to install and economic to maintain. All accessories necessary for installation including the Expansion Bolts are included in the package.

Technical features:

  • Material of Structure Yellow Painted Steel
  • Material of Buffer Rubber
  • Fixing System Expansion Bolts
  • Heights available (mm/in) 578 – 763 / 22,76 – 30,04
  • Operating Temperature Range -30°C (-22°F) +50°C (+122°F)
  • Load Absorption Dynamic Slider (Up & Down)
  • Shock Absorber Mechanical (Coil Spring)

24. Model name: Upright Dock Buffer

Designed to absorb and symmetrically redistribute Impact Energy generated by trucks in rear parking movement against Loading Bays.Easy to install and economic to maintain. All accessories necessary for installation including the Expansion Bolts are included in the package.

Technical features:

  • Material of Structure Carbon Steel (yellow painted)
  • Material of Buffer Tecklene®
  • Anchorage System FIXA Block System®
  • Available Heights (mm/in) 1237 – 48,70
  • Operating Temperature Range -30°C (-22°F) +50°C (+122°F)
  • Absorption Dynamic Mechanical (helicoidal spring)

25. Model name: Height Restrictor Anchored on Wall

The Height Limiter is a device created to protect jambs, loading bays, infrastructures, elevated walkways and safety systems Using this Impact Protection the forklift driver is warned of the maximum height that can be reached by the vehicle / load in order not to cause damage to vehicles and infrastructure. In the long run, the Height Limiter will change the habits of drivers, who will automatically adjust heights during cargo handling operations.

Technical features:

  • Material Tecklene®
  • Food contact safety USA, UK and Europe
  • Modular Width Yes
  • Available Widths (mm/in) 2000 – 2500 – 3000 – 3500 – 4000 – 4500 – 5000 / 78,7 – 98,4 – 118,11 – 137,7 – 157,4 – 177,1 – 296,8
  • Operating Temperature Range -40°C (-40°F) (+50°C)

26. Model name: Height Restrictor Anchored on Pavement

The Height Limiter is a device created to protect jambs, loading bays, infrastructures, elevated walkways and safety systems Using this Impact Protection the forklift driver is warned of the maximum height that can be reached by the vehicle / load in order not to cause damage to vehicles and infrastructure. In the long run, the Height Limiter will change the habits of drivers, who will automatically adjust heights during cargo handling operations.

Technical features:

  • Material Tecklene
  • Anchorage system FIXA Block System
  • Food contact safety USA, UK and Europe
  • Modular Height Yes
  • Available Heights (mm/in) 2500 – 3000 – 3500 – 4000 – 4500 – 5000 – 5500 – 6000 / 98,4 – 118,11 – 137,7 – 157,4 – 177,1 – 196,8 – 216,5 – 236,2
  • Modular Width Yes
  • Available Widths (mm/in) 2000 – 2500 – 3000 – 3500 – 4000 – 4500 – 5000 / 78,7 – 98,4 – 118,11 – 137,7 – 157,4 – 177,1 – 296,8
  • Operating Temperature Range -40°C (-40°F) +50°C (+122°F)

27. Model name: Height Restrictor anchored on wall and pavement

The Height Limiter is a device created to protect jambs, loading bays, infrastructures, elevated walkways and safety systems Using this Impact Protection the forklift driver is warned of the maximum height that can be reached by the vehicle / load in order not to cause damage to vehicles and infrastructure. In the long run, the Height Limiter will change the habits of drivers, who will automatically adjust heights during cargo handling operations.

Technical features:

  • Material Tecklene
  • Anchorage system FIXA Block System
  • Food contact safety USA, UK and Europe
  • Modular Height Yes 2500 – 3000 – 3500 – 4000 – 4500 – 5000 – 5500 -6000
  • Available Heights (mm/in) 98,4 – 118,1 – 137,7 – 157,4 – 177,1 – 196,8 – 216,5 -236,2
  • Modular Width Yes

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